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Custom
Injection Plastic Molding
Rebling Plastics is a small,
woman-owned business which serves many customers
who provide products to the military, so we are
familiar with the required documentation and special
requirements of this market segment.
News
and Events
Since 1962, Rebling Plastics
has manufactured premium quality battery connectors
and accessories for the aviation and aerospace
industry.
Tradeshow
Schedule
Product
Development and Engineering for Plastic Injection
Molding
Rebling Plastics will assist
and/or lead the way in reverse engineering, design
for manufacturing, engineering analysis, rapid
prototyping, and mold design.
Rapid
Prototyping
Today, the product development
process for molded plastic parts can be streamlined
by turning around rapid prototypes in as little
as two days.
Reverse
Engineering
At Rebling Plastics, reverse
engineering is much more than simply copying an
existing design. With the advent of new engineering
materials, many manufacturers are able to replace
expensive machining operations on metal parts
by using multi-cavity plastic injection molding.
3D
CAD Molding
Industrial designers use
3D CAD to make ergonomic and aesthetic contours
which would be next to impossible to communicate
in 2D drawings.
Tooling
and Molds
At Rebling Plastics, we
concentrate our efforts on design and processing.
That is why we use local and overseas toolmakers
to manufacture molds for plastic injection molding.
Preventative
Maintenance
At Rebling Plastics, we
believe in preventative maintenance to avoid more
costly mold repairs, quality issues and interruptions
in production.
Quick
Change Frames vs. Full Frame Molds
To reduce the initial cost
of tooling, Rebling Plastics can offer customers
the ability to use a quick change frame mold when
appropriate.
Quality
Control for Plastic Injection Molding
Parts made in a plastic
injection molding process can have their own unique
set of possible defects. That is why all of our
employees are trained to spot these problems.
Inspection
Equipment
it is important to treat
the inspection of plastic injection molding materials
differently than that of metals or other materials.
Employee
Responsibility and Training
At Rebling Plastics, we believe in keeping all
employees involved in the quality of our plastic
injection molding process. That is why in 2003
we decided to train all production personnel in
basic blueprint reading and measurement techniques.
Thermoplastic
and Thermoset Materials
Thermoplastics
Rebling Plastics has been
injection molding thermoplastics for over 25 years.
Plastic
Injection Molding with ABS Plastic
Rebling Plastics has vast
experience in plastic injection molding the many
different grades of ABS plasic available today
including high-impact, glass-filled, transparent
and high luster formulations.
Plastic
Injection Molding with Acetal Material
Rebling Plastics has over
20 years experience in plastic injection molding
both the homopolymer acetal (DELRIN®) and
copolymer acetal (CELCON®).
Plastic
Injection Molding with Acrylyc Material
Rebling Plastics has plastic
injection molded acrylic for a variety of applications
including lighting equipment, housewares and medical
devices.
Plastic
Injection Molding with Polyamide (aka Nylon) Plastic
Rebling Plastics has plastic
injection molded a variety of polyamides including
Nylon 6, 66, 611 and 612 versions in both unfilled,
glass and mineral filled formulations, toughened
and conductive grades and high temperature grades.
Plastic
Injection Molding with Polybutylene Teraphthalate
(PBT)
Rebling Plastics injection
molds many grades of PBT for applications ranging
from under the hood automotive parts to plastic
components for the electrical utility industry.
Plastic
Injection Molding with Polycarbonate Plastic
Rebling Plastics has used many grades of polycarbonate
for demanding, close tolerance, plastic injection
molding applications.
Plastic
Injection Molding with ULTEM® Plastic
Rebling Plastics has experience plastic injection
molding polyetherimide, often referred to as the
brand ULTEM®, for applications ranging from
telecommunications equipment to medical devices.
Plastic
Injection Molding with Polyethylene
Rebling Plastics has been plastic injection molding
high, medium and low density polyethylene and
polyethylene copolymers for over 25 years.
Plastic
Injection Molding with Polyphenylene Sulfide (PPA)
Plastic
At Rebling Plastics, we employ state of the art
equipment in order to mold Polyphenylene Sulfide
components in a fully crystalline state.
Plastic
Injection Molding with Polypropylene Plastic
Rebling Plastics molds polypropylene for several
end use applications including: protective caps
for electrical contacts; battery housings; and
small containers that rely on the “live
hinge” capabilities of polypropylene.
Plastic
Injection Molding with Polystyrene
Both the high impact, medium impact and crystal
versions of polystyrene are injection molded at
Rebling Plastics for a variety of applications.
Plastic
Injection Molding Thermoplastic Elastomers
Flexible Thermoplastic elastomers are plastic
injection molded by Rebling Plastics for a multitude
of applications.
Thermosets
Thermoset plastics, primarily Epoxy, Phenolic
and DAP, have been molded by Rebling Plastics
since 1961.
Phenolic
Phenolic was the first plastic material molded
by Rebling Plastics. Since 1961, Rebling Plastics
has continued to mold this heat resistant thermoset
plastic using both the transfer and injection
molding processes.
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Company
Overview
Rebling Plastics has 25
molding presses including shuttle and vertical
clamp machines and provides precision moldings
to a varied customer base of large, medium and
small companies.
Company
History
Today, the company's 23,000
square foot facility houses 25 molding presses
including shuttle and vertical clamp machines
and provides precision moldings to a varied customer
base of large, medium and small companies.
Facilities
Thanks to our newly-expanded
building, we also have the capacity to add more
equipment to our growing business.
Key
Personnel
The company employs four
full time engineers and one part time degreed
engineer. The company also utilizes outside consultants
on an as needed basis.
Awards
and Certificates
Plastic
Molding Processing
At Rebling Plastics, we
perform several types of plastic molding processes
to meet our customers’ diverse needs. We
have decades of experience with thermoplastic
injection molding, insert molding (including wire
overmolding), and thermoset injection, compression
and transfer molding.
Insert
Molding
Typically insert molding,
or overmolding, requires accurately placing part(s)
made from metal or other suitable materials (referred
to as the insert) into the mold, closing the mold
and then injecting the plastic into and/or around
the insert(s).
Thermoset
Injection Molding
Thermoset injection molding
is an automated process transforming granular
material into molded shapes that Rebling Plastics
has been performing since the company’s
inception.
Thermoset
Transfer/Compression Molding
Thermoset compression molding
is typically a manual process that transforms
granular material into molded shapes by adding
material directly into an open mold cavity and
then closing the mold.
Thermoplastic
Injection Molding
Thermoplastic injection
molding is the most common way to manufacture
plastic parts. Thermoplastics are polymers that
can be heated to soften or melt, and cooled to
solidify as a physical change, rather than a chemical
change that takes place during molding of thermoset
materials.
Value
Added Processes
At Rebling Plastics, we
understand that our customers often need more
than a plastic injection molding service. Rebling
Plastics and its adjacently located and owned
affiliate, the Remcal Products Company, can provide
a turnkey solution for your product launch.
Custom
Color Matching
Having the right color part
is very important to many of our customers. Color
is especially important for consumer products,
but many industrial and military products must
have specific and consistent color as well.
Decorating
Decorating allows the flexibility
of making different text and images in a variety
of colors and finishes. Rebling Plastics uses
both pad printing and hot stamping for decorating
plastic parts.
Ultrasonic
Assembly
Rebling Plastics utilizes
ultrasonics for assembly operations that include:
welding of plastic materials; installing a metal
insert into a plastic part; and staking of plastic
parts.
Battery
Components
Since 1962, Rebling Plastics
has manufactured premium quality battery connectors
and accessories for the aviation and aerospace
industry.
Battery
Quick Disconnects
Rebling Plastics offers
a selection of two-wire and four-wire quick disconnect
plugs for both nickel-cadmium and lead-acid batteries.
Receptacles
Rebling Plastics has introduced
a green version of our standard receptacles for
Lithium ion batteries.
Vented
Filler Caps
Rebling Vent / Filler caps
are available in small and large for nickel-cadmium
batteries. Rebling's Vent / Filler caps are built
with ethylene propylene rubber sleeves and O-rings
to provide consistent performance over time.
Battery
Accessories
Rebling's battery accessories
include dust covers, vent wrenches and gauges.
Authorized
Distribution Information
If you would like to purchase
any of our battery products, please see one of
our Authorized Distributors.
List
Pricing
Part
Number Cross Reference
Elcon/ITT
Cannon Rebling Part Number Cross Reference
Rebling Plastics offers
battery quick disconnects and receptacles formerly
offered by Elcon.
MILSPEC
Part Number Cross Reference
NSN
Part Number Cross Reference
Recommended
Torque Values for Installation
A table lists the recommended
installation torque values for Battery Receptacles
and Quick Disconnects.
7007
Quick Disconnect
The Rebling Type 7007 Quick
Disconnect Plug is a two-socket, four-wire plug
designed and qualified to the requirements of
MS25182-2 and MIL-P-18148.
7013
Quick Disconnect Plug
The 7013 Quick Disconnect
Plug is a two-wire connector designed to mate
with all MS 3509 style (Rebling's 7002 series)
receptacles.
7016
Quick Disconnect
The 7016 Quick Disconnect
Plug is a two wire connector designed to mate
with all MS 3509 style (Rebling’s 7002 series)
receptacles.
7017
Quick Disconnect
The 7017 Quick Disconnect
Plug is a two wire connector designed to mate
with all MS 3509 style (Rebling’s 7002 series)
receptacles.
7002
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